Most of this actually took place last August / July!
Regular readers may have seen that when Dad built this boat in the 60s he put a Taycol Target field motor in it. About 25 years ago I put a Decaperm and 'modern' transistor ESC in her to provide forward and reverse. Performance was sedate to say the least.
I have since modified the Taycol (see below) so it can be run forward and reverse and decided to put it in an ancient Billings Boats Danish fish cutter (Gina) that I inherited from an Aunt. The cutter is badly in need of renovation (see pic 1) and the Taycol will be more suited to her performance requirement!
On advice from Canabus in Hobart I obtained a Propdrive 2830 1000kV brushless motor, appropriate ESC and a 35mm 3 blade prop from Raboesch. Pic 2 shows the old and new motors. Next step was to trial fit new motor mount, coupling and prop. Pics 3 &4.
While doing this it became obvious that a new shaft was in order, as mentioned in last update. Soooo, -
appropriate stainless steel rod, thrust washers and set ring were acquired and back to the workshop.
After cutting to length to accommodate the new coupling type a 3mm thread was cut a the prop end. At the inboard end I milled recesses for the grub screws in the set ring and the coupling, pics 5 - 7.
I don't like to just file(or even mill) flats for the screws cos they have a tendency to slip and work loose๐ก Trial fitted the new shaft and found I'd boobed a bit with the measurements and need extra thrust washers to make up the difference. ๐ฒ Pic 8. No sweat, they came in a pack of 50 anyway๐ You can also see in this pic that I decided to fit an oiler pipe while everything was in bits anyway.๐
To solder it on in a cramped space without setting the boat on fire ๐ก I packed a wet rag underneath and used a gas Kitchen Torch! Known as a 'Gas Gourmet Burner'. Yep, those handy little gas torches like your Missus uses to melt the brown sugar on her Crรจme Brรปlรฉe!! So do I, delicious ๐๐
The torches are not expensive, small, very handy, refillable with lighter gas and can be adjusted to a very small hot flame. ideal for this job. See pics 9 & 10.
Pic 11 shows the new motor & mount, shaft and coupling all trial fitted after using a brass alignment tool I quickly made up on the lathe. Pic also shows the trial electrical installation after cleaning up the 'machinery compartment' a little and painting with silver Hammerite.
A Quickrun BL ESC is sitting in the bottom in one of the
trays
my Dad originally fitted for the 2 wet cell (very wet!) 6V lead acid batteries.
The home made board on the left carries the battery and ESC connectors, main ON/OFF switch with LED, blade fuse holder with a 20A fuse and a green LED which tells me if the fuse is blown! Stuck on the walls (OK Bulkheads!) with so called Servo Tape are a 6 ch Turnigy iA6 2.4Gig RX and the arming switch for the ESC. Battery compartment is sized to fit 2S and 3S hard case LiPos. For trials I can fit my Wattmeter forward of the switchboard and splice it into the battery supply using Tamiya connectors.
Might change these to XT60s later if current drain is more than 12 to 15A.
All for now, all this was pulled out again preparatory to cosmetics on the hull, decks, cabin roof and walls inside and out.
But that's another chapter so, 'Tune in next week, same time same channel when once again it's time for
'WHAT DO YOU MEAN BUCK RODGERS IS APPROACHING!? ๐
Or 'The Saga of the Cabin Roof' ๐
Cheers Doug ๐
BTW: After drilling the shaft tube for the oiler pipe I flushed it out with light machine oil (pumped in from a big syringe)
and shoved a few pipe cleaners through (rotating them on the way) to remove any remaining drill swarf!!