Brass bashin' Chris Craft deck fittings...
Hi folks, I've been filling in spaces in the Vincent epic with making deck fittings for the Chris Craft Special Runabout.
I can't find or, probably, afford to get them nickel plated, so I will give the brass fittings to a chum who does casting of white metal, then I can a) get more than one of some and b) burnish them to look like chrome and then lacquer them.
I'm assuming there might be a measure of interest in how these are done. I'm afraid I can't tell you how to do these without a lathe, because I've always had or had the use of, a lathe. They can be bought for a fr
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of the price of a kit, off ebay. My No 1 son bought a lathe exactly like mine (a Peatol, which is same as the Taig), only on a huge base with a nice big motor, a tool rack to hold every supplied, additional tool they make for it and even the book on how to use it and make even more tools for it, virtually unused, for ยฃ200. Similar small lathes can be had for even less. It's the brass that costs these days!
Anyway, the trick is to break down the shape to that which can be cut, turned or bent. You can do all those things, so all you need to be able to do is silver solder and soft solder. If you can't yet, learn, sharpish. Silver soldering has enabled to earn a living till I retired. It helped me bring up a family of 5, so it's clearly very useful. I won't describe it in boring detail as these days there's a Youtube for every damned thing if you can tolerate that ghastly delivery that so many of them have. I can't, so I'm happy to answer questions if anyone wants to be told straight what to do. Golden rules....make it totally clean with a Swiss file, have sufficient heat, use the right flux. In silver soldering, just sprinkle the powdered flux on, don't bother making a paste, it'll just fizz and shift your little parts.
For this part, one of the various patterns of deck lights/flag pole holders that Chris Craft used, I started by turning the main shape of the bulbous bit to be rather like a thimble. I then cut gaps out of it in the vice with a junior hacksaw, so that it had three legs, oversized for now. Then make a teardrop shape out of 1/16th" sheet and cut a hole in it to match. Why the hole? Well, if this is to cast successfully, I don't need any undercuts or "hooks " in the mould so it has to be hollow. Also, I need to put the light lenses in after it's all finished as these units had riding or nav. lights in them. They also had a small jack staff in the top with a burgee or even a national ensign attached.
To make the rather art nouveau-ish back end I made a cardboard pattern of what had to be cut from 1mm brass sheet to be folded, hammered a bit and rolled a bit to fit onto the back of the thimble section. I silver soldered the thimble on first, to make it easy to fit the back rolled and folded bit, which was itself then silver soldered on. After that, it's all down to filing to shape, then as you can see from the pencil lines, cut out the teardrop shaped holes in the back which leave a central spine shape. I would first drill a 3mm hole and then, with the piece in a vice use a dental burr in a minidrill and hand mill it out, but PLEASE make sure it can't slip or you could be the owner of a grooved thumb or worse. Finish with files and papers of various grades.
More anon when I do the next bits, although you're already further on than I am!
Cheers,
Martin