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>> Home > Tags > wood filler

wood filler
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Internal wiring & bottom skins by mturpin013 Fleet Admiral!   Posted: 1 month ago
Hi Rob, I'm really pleased to see construction detail, I suppose in preference to a finished boat, you may ask why? well looking at your pictures, the last two in particular they show the precision of your woodworking skills with a distinct absence of any filler, really nice. Looking at the first picture (top view) is there any reason why the battery and ECS can't go in front and behind the motor addressing the issue of short wiring runs (not that I have a clue about wiring and electronics) PS. however it looks like its too late as some wiring is already installed and by now the skins are probably on now Keep up the good work

Pretend deck planking by scout13 Chief Petty Officer   Posted: 1 month ago
McDonald's have changed the shape of their stirrers all wavy sides I have seen a deck with the planks held down with drawing pins to make the gap between them. This was into a wooden sub structure then the gaps between the planks filed with black bumper body filler Scout

HMS BRAVE BORDERER by RHBaker Fleet Admiral!   Posted: 2 months ago
Back to the build. Next milestone, to complete the superstructure and engine covers. The superstructure is essentially a cowl that supports the open bridge and serves as the air intake for the gas turbines. The engine covers fit into the rear of it. The superstructure is full of curves and will be interesting to make. Still trying to save weight, decided to make it out of glassfibre. Rather than first make a plug then a female mould and finally the cowl, wanted to try the technique of making a plug out of styrene foam sheet, then covering it in a glass fibre matt. Once the glass fibre is set, the foam is dissolved out using a solvent and the cowl remains – Inshallah! To ensure the foam did not react to the glass fibre resin, painted the finished cowl with enamel paint before sticking the matt down. See pictures. What a mess! The resin had crept under the paint and into the foam dissolving it. When the resin dried the plug had shrunk slightly and had the surface finish of a quarry. First thought was to hurl it and start again, this time in wood. On second thoughts, wondered if the plug could still be used. Decided to build it up with wood filler and from it make a female mould, as originally intended. The cowl would then be made from the mould. Built the damaged plug up and sanded it smooth. As the plug would be covered in fibreglass, the surface finish was not critical. Brushed a coat of fibreglass on the plug and, after drying filled any defects with glaze putty and sanded smooth. Once the finish and dimensions were satisfactory, applied a thicker coat of glass fibre to the plug. This was again smoothed down, waxed with carnauba polish and then covered in mould release. From it the cowl was made. Picture shows plug, mould and cowl placed side by each. The cowl requires reinforcement; the fittings and various mountings then adding before installing. A trial installation showed that it fitted properly the deck and was accurate. A lesson for the next time is to make the plug and mould much deeper than the finished item. That will allow any rough edges, on either the mould or the component, to be trimmed off leaving a smooth fibreglass edge.

Ship rudders by Toby Lieutenant   Posted: 2 months ago
Two wooden pieces, steel rod, each hinge 3mm i/d brass tube, shaped with filler and then each hinge covered and the shape made using Strips of five glass and epoxy finishing resin. File to suit. Pins for hinges clevis type 3mm.

Still Stripping......With Care! by RNinMunich Fleet Admiral!   Posted: 5 months ago
Evenin' Neville, I told you you'd get the hang of it pretty quick. (It was either that or you'd burn the house down😲)😁 Seriously; I'm proud of you👍 You had the guts to give it a go and you're learning fast 👍 Hat off Sir! A few observations; (Colin might also have some at this point, had a very nice chat with him on the phone this afternoon - but that's another Encyclopedia Britannica!) #1 If the paint scraps are smoking the gun is too hot or too close, or moving too slow. Wind it down to 350 and see how that goes. Back up to ~400 if seems necessary. #2 Bow cracks; I see a bodge up there where someone couldn't bend the skin properly or, benefit of the doubt (In dubio pro reo!), maybe it was collision damage. Whatever; filler in a thin crack will always vibrate out again sometime😡 Try to get at the inside and seal it with two layers of fibreglass tissue well soaked in resin, EzeKote is what I used. Wait about 10 minutes before applying second layer. Then it should bond well with the first. When that has set (ca 20 - 30 minutes) then you can apply some fine filler from the outside. When set sand smooth and seal the whole hull outside with two layers of FG tissue. Sand smooth and if any bare wood appears apply wood sealer or EzeKote thinned with 10% warm water. Don't overdo the water or it takes yonks to dry and set - Yes, it happened to me🤔 Then continue with priming / finishing as described above; or look in my Sea Scout 'Jessica' blog for the fine details. The beauty of using EzeKote for all this is that you can get a whole hull done inside and out in one day and no mixing ratios to cock up😊👍 If it's any consolation to you; when I did all this on my fish cutter and PTB loads of filler went soft and fell out as well, and the 'goo' holding the prop shafts in my PTB as well. No sweat as I wanted to realign the shafts anyway! TIP: I removed all shafts rudders and any other protrusions in the way so there were no 'twiddly' bits left to make things awkward. Leaving the odd patch of sanded paint which is still firmly fixed to the wood is OK; as long as you can't feel a 'bump' with your finger tips and you are going to seal it with resin and primer anyway. Then it can't react with the new paint. Here endeth the 3039th epistle from Admiral Doug. Will all dissenters, contradictors and other lobbyists and Trump lawyers please queue up at the Spanish Inquisition Office next door. Take a number, we'll grill you in turn 😁😁 How do you like your stake? Cheers All, Happy building and renovating, Doug 😎 Now back to me fish cutter gearbox, mechanical gubbinses are not really my strength🤔 HAMMER, have you got a minute please!? (Viewing / reading tip; click on the thread title, then you can read the the structured version in paragraphs as I wrote it 😉)

Leaking Boat! by Westquay Fleet Admiral!   Posted: 5 months ago
Depends on the resin, NPJ. If it's epoxy you've bought, you need to weigh out 1/5th of the hardener to any amount of resin. Ergo...20 grams of resin, 4 grams of hardener. So get some electronic scales (very cheap and essential to the use of resin)put 20 grams in of resin and then, without touching the scales pour in drips of hardener till you have 24 or 25 grams showing on the scales. Don't go above that. Epoxy requires accuracy of measurement and endless mixing. Just mix and mix till you're fed up with it, then mix a bit more. Don't use large amounts as the heat from the curing of a large amount will set it off even quicker. Looking at your bottom picture, I see bubbles in the paint. Scrape them right off and see what's below. Probably soft wood, so scrape that out too and allow to dry thoroughly. Then in with the resin. If there's a bit of a dip, you can make your own filler by mixing fine sawdust with the resin into a peanut butter consistency and look and apply that to already wetted out surfaces. I used that on a full sized wooden canal boat. Worked a treat. When that's set, you can file it flat with a rasp and a second cut then wet'n'dry on a block to finish. Finally repaint and wax. But, as Doug says, you need to see if the water's getting in somewhere else like the shaft or rudder areas. Good luck, Martin

Fairey Hunsman renovation part 2 by CB90 Fleet Admiral!   Posted: 5 months ago
The boat was free but I gave a small donation to the club,(Darlington & District Model Boat Club). Started by removing all hardware, motor mounts, prop shaft, rudder, water-scoops and outlets. Next fill the holes I have made, remove some excess wood. roughly sand down hull. Foam bow area, and glue crack in deck. Find a lot of damage to the fibreglass hull, large chips out of the gel coat and associated stress fractures, and other spider web cracks. Drimmel all crack lines and open up chips and dents, then fill with a filler. an experimental mix of P38 and Araldite, hope it works. Start planning drive options I have a number of items that I have brought and not used that will be put in this boat, otherwise they may never find a home. last picture shows drive option to use up components.

knitting pins by marky Fleet Admiral!   Posted: 7 months ago
Just thought always looking for that odd bit of rod for bits of stancion etc so there in the box with the "that will come in handy one day bits".would be better knitting some of the bits might not need as much wood filler. CHEERS Marky

Gina 2: A Messy Business - Hull Restoration by RNinMunich Fleet Admiral!   Posted: 7 months ago
First five pics show 'square one'. 😲 Dave_M reckoned she'd been plastered not painted.😁 Before attempting to strip the hull I figured I had better stabilise it so it wouldn't fall apart when I removed about 1mm of ancient paint. So I applied a couple of layers of resin and FG tissue inside. Pic 6. Not so easy between those somewhat rustically built bulkheads! They weren't even shaped so that the planking fitted properly! Sanding was obviously out of the question so out came the heat gun. On medium heat (ca 300°C) about four layers of paint started to bubble up and fly off, gently persuaded with a not too sharp 3/4" wood chisel. Pics 7 to 10 show the results; almost more filler than wood and Horrors! Upper Stern / gunwhale made from a chunk of thick cardboard cut from a 3M sticky tape reel 😡 This was promptly replaced with a carved chunk of hard balsa. Pic 11. I will later add a mahogany step deck on top of the block, and a mahogany cap rail to finish off the hull. Last two pics show current status after filling, sanding and applying a coat of EzeKote to the outside. Shame the woodwork was so bad, she might have looked quite nice with the wood cleaned up and varnished 🤔 In between these jobs I also stripped and EzeKoted and primer/filled the hull of the PTB I'm renovating as well. Saves getting the same tools and materials out twice😉 But that's another B....log! As Bamber Gascoigne (What a moniker😁) used to say "I've started - so I'll finish"!! Oops! Forgot the last pics🤔 Last three are today's status 😁

Krick Police Launch by MouldBuilder Admiral   Posted: 8 months ago
I have just started to build the Police Launch that I have had for a while. Work commitments have left me with little time lately but hopefully I can get a good run on this one for a while. I hope to finish it by late July which just leaves me enough time to send it to Hungary so that I can test it. The kit is said to be good for a beginner. This would be good as many years ago I built a Patrol Torpedo Boat which took me five years. I am currently restoring this one as well but I think that will take most of this year to complete.😁 I have started by buying the speed controller. The motor is a 400 brushed. Probably not going to be too difficult to keep up with this one. The kit itself is not too bad considering the price, but I do feel that the ABS vacuum formed hull could be of a slightly better quality. Also I am finding the ply wood to be rather brittle. Does anybody have an idea for a good filler to use to fill the chips which will take to acrylic paint. I have prepared the hull and added the propeller shaft and rudder holes. Care taken here to avoid splits in the plastic. Cellotape on both sides before drilling helps.🤓 I have assembled the internal parts which hold the motor, battery and rudder and also fitted the prop shaft.😲 I will start on the deck and superstructure next. An additional note about the kit. The instructions are reasonable but they are in black and white which is not helpful considering they are photograph based with text. I found a PDF on the web which is in full colour. Why don`t Krick supply this. Surely not that expensive.🤔

Bits n pieces arrived / Aft Deck Mk 2 built ;-) by RNinMunich Fleet Admiral!   Posted: 10 months ago
6mm lime wood planks from Krick and 4mm tap from Conrad arrived on Wednesday so Full Speed Ahead. This time formers were made from the 6mm lime so no bending or slitting required, new piece of mahogany cut so that this time no inserts left an right were needed. 😊 Formers attached using Rocket cyano and a bag of clamps and left overnight. The 'Riva' tank filler caps were tapped 4mm and appropriate holes bored in the deck piece. Neodymium magnets attached to forward edge. Deck fitted and trimmed in situ for flush fit all round. Transom got scratched during this process so will need a respray🤔 Underside sealed with two coats of EzeKote and sealing / varnishing / lacquering process started on the topside. Last two pics show current status; So Far So Good.😉 Next step; fit windows made of 3mm green tinted acrylic 'glass', which also arrived Wednesday. Will now have to start thinking about what to do in the cockpit 😲 All I have so far is a 25mm ship's wheel. Furniture building is not exactly my Forte! First time for everything I suppose! Suggestions gratefully received!! Ciao for now, Doug 😎 Almost forgot! While waiting for varnish to dry I tackled an old problem with the rudder. Namely; asymmetric rudder throw caused by the rather bulky connecting rod binding on the rudder arm! Suddenly remembered I still had some E-Z Connectors from old aircraft days. Been hanging around for 35 years or so waiting for something to do! So replaced the old plastic linkage with 1mm spring steel rod and two E-Z connectors. Works a treat 😊

Wianno Senior by Ron Fleet Admiral!   Posted: 10 months ago
Planking done and first sanding, some wood filler applied in the cracks/seams. these photos are after the first sanding, next I will use bondo or exterior wood filler for the low areas, then do a second sand. If you have anything to suggest or add please let me know. I am giving the model a 24 hour rest as some parts were just glued today and will need sanding.

Let’s make a stand! by Skydive130 Fleet Admiral!   Posted: 11 months ago
More progress today! First thing was to make a stand from 6mm ply and 18mm dowel using the hull templates as described in the instruction sheet. Was a good excuse to get my scroll saw going! The rear stand will have some more cut-outs to clear the prop shafts, will do that when I’ve installed them. This was followed by a very messy and dusty couple of hours sanding and flaring the hull external sheeting followed by a good dose of cheap wood filler ( £1.99 from a pound shop in stowmarket, works well, sands nice!) in any gaps, cracks and imperfections. Will leave to dry overnight before sanding back and refilling where required before a couple of coats of sanding sealer, sanding back then on with glass clothing.

Planking almost very nearly finished! by Skydive130 Fleet Admiral!   Posted: 11 months ago
Finished nights this morning, had a couple of hours kip then thrashed some more planking! Stern end finished, main hull finished, just the bow uppers to put in. Once completed, will get some pva squeegee’d into the inside joints between planks and formers then will give the inside a couple of coats of resin. Once that’s done, rough sand the hull and fill the remaining gaps and blemishes with wood filler before final sanding and touch filling prior to glass clothing. Before I glass cloth, shall install prop shafts, motor mounts, motors, install decks then onwards with clothing.

MV TEAKWOOD by RHBaker Fleet Admiral!   Posted: 1 year ago
Before the funnel could be installed wanted to fit a working radar scanner, navigation lights and the batteries. Decided to use sub C NIMH batteries in plastic holders, they should have the target endurance and provide some ballast. Fitted two sets of 4 cells, one at the forward end of the superstructure and the other at the rear, both at keel level. These were inserted into wooden battery trays to hold them in place. A dry test run showed a full speed motor run time well exceeding the hour target, so will try on water. Also took the opportunity to fit the Rx and then adjust the rudder before finishing off the wiring. Both the navigation lights (LEDs) and the radar scanner work. The radar is driven by a servo with the potentiometer removed and a magnetic drive shaft run up through the superstructure from below the deck. The motor requires about 9 volts to run at what would seem to be something approximating to scale speed; fitted a voltage reducer to allow the lights and the radar to work on less than 6 volts. The mast lights are to be installed in a separate circuit after the masts are added. As I get more into the detail it is evident the GA drawing and the photographs of the vessel in service differ. Fortunately the component locations seem consistent, although the equipment is not. This most apparent in the hold ventilators. The GA shows the standard cowl vents, but the photographs show a mixture between an vertically squeezed oval vent (which am advised is more typically German) and ventilator columns with cylindrical caps. The column style vents with cylindrical caps were easily made from two different sizes of styrene tube with the cap tops made from styrene offcuts. The squeezed oval style vents were more difficult. Broke them down into the major parts of the cylindrical vertical tube and, from a larger tube cut a small ring and filed one end to straddle the tube once it had been squeezed oval. Glued it into place whilst restrained in a small hand vice. Once set, removed and sanded the the two to give a smooth transition, closing the rear aperture off with styrene offcuts. Then resorted to wood filler, filed down to give a smooth, oval vent.