Len, you may find the answer in this post! Cheers!
Back in 2017, in preparation for The Build, I ordered from a well-known Chinese dealer a set of 4mm shafts with 8 mm plain stuffing boxes (SB), with ball bearings at both ends. I also ordered assorted propellers, couplings, bellies, servos, motors and ESCs (more on these in a future post)
I ordered SBs longer than needed, to be able to cut them to size. Also, it was necessary to install the oiling tubes.
Removing ball bearings at one end of each SB was not difficult. After a bit of fiddling with a knife, the sealant was loose, and extraction was easy. They were carefully cleaned and stored in a closed plastic recipient.
SBs were cut to size and faced in the lathe. Then I drilled 3.5 mm holes for the oiling tubes and taped them to M4. Why taping them, you may ask?
When installed, SBs will not be horizontal. I measured as accurately as possible the angle, resulting in 3.5 degrees for the central one, and 3 degrees for the outer ones. As I wanted the oiling tubes to be vertical, I had to solder them at 86.5 / 87 degrees respectively.
Moreover, I did not yet decide if I will fill SBs with oil or grease. So, the assembly should be โopen enoughโ. After long cogitation (what a word!), I decided to solder a short fitting with M6 inner thread. This would allow to mount a M6 greasing nipple or a 6/4 mm oiling tube.
Said and done! I drilled and taped a length of 8 mm brass rod. I placed it in the vise of the milling machine, holding it with a square collet block. The collet was positioned at 3.5/3 degrees using precision angle blocks. Finally, using an 8 mm end mill, a cylindrical seating was milled, and the fitting was cut from the rod in the lathe.
I attached the fittings to SBs using M4 stainless steel (SS) machine screws (stainless steel is supposed to be non-solderable, or at least, difficult to solder), to hold them tightly in place while silver-soldering.
Seating was perfect, and soldering was easy, with the help of a Dremel torch.
I tried to use flux sparingly. However, it reached the screws. I was surprised to find out that it was able to make SS solderable! Fortunately, even if soldered at one point to the SB, it was not difficult to extract them.
Final step was to re-install ball bearings, using Loctiteโs 638 block press anaerobic locker (a strong one), and leaving the assemblies to cure overnight in vertical position.
Currently I'm more inclined towards grease than to oil, so I installed M6 greasing nipples, to be able -in due time- to fill the SBs using a regular grease gun. If I ever change my mind, preparing and fitting an oiling tube would be an easy task.