๐ Assembling and finishing the new monitors.
My first task is to clean up the white metal castings to remove any casting marks and blemishes and to key the surface for a good paint finish.
I have decided that the best way to assemble the monitors is to drill a 3.2mm central hole through the base part to accept a threaded rod which will then hold the top piece firmly.
It is not possible to drill white metal as a drill bit in an electric or hand drill will very soon seize and snap, but the trick is to put a drill bit in a hand chuck and bore the hole a few turns at a time, withdrawing the bit to clear the swarf produced and then continuing.
This is quite laborious work but it is the only way to bore a hole through white metal to any depth.
I did fully drill through the base and to my relief the exit hole was pretty much centre of the casting and I was then able to put the upper casting in place and drill a shallow hole in the top part which was then tapped with a 3mm thread, again this tap had to be done a few turns at a time withdrawing the tap frequently to remove the swarf.
I could then insert a 3mm threaded rod through the castings to pull the two parts together, with a nut on the bottom of the base, in a recessed hole, both with some Loctite threadlock to keep them tight.
To add some extra detail to the monitors I used a couple of steel washers and a plastic spacer between the top and bottom parts to simulate some flanges that are on the real thing.
The white metal casting of the operating handles is a little bit fragile but they will withstand a single bending to introduce the crank that raises the height of the handles for the operator.
I had made the handles for the pattern in brass for strength so Iโll have to see how they fair in the much softer white metal.
The handles are attached to the side bosses of the top hose part using some 1.2mm brass screws, again I very carefully tapped the holes that I made through the casting to get a secure fixing for the handles. The excess brass screw was cut back and the screws re-fixed with a dab of Loctite to ensure they stayed tight.
The new fire monitor kit is actually supplied with four tiny white metal screws for attaching the handles but in my view they are unsuitable to provide any kind of firm fixing and hence my use of proper brass screws as used in my original pattern.
Another small detail on the monitor base is an operating lever that presumably is foot operated to allow the monitor to be unlocked from a centred position and allow the monitor to be rotated to the desired direction, thatโs just a guess as I really donโt know the true purpose of that lever!
I made this lever from a short length of brass rod and finished with a small round brass bead on the end. This piece was bent to the correct shape and then epoxied into a hole drilled into the underside if the base.
A side-by-side comparison of the old and new monitors was satisfying to see as the new pattern looks so much more true to the real ones.
With the monitors fully assembled I cleaned them thoroughly with some panel wipe to remove any grease or contaminants and then gave them a light coat of primer.
I had some etch primer to hand so I used that although I donโt think itโs particularly effective on white metal.
The final cots of red acrylic were applied and then some black to simulate the hand grips and finally some โbronzeโ acrylic for the nozzle at the end of the hose.
When fitted to the boat the monitors look so much more realistic, I hope you would agree?
Vintage Model Works are also introducing some other new fitting for their 46โ RAF Crash Rescue Tender to replace older designs and Iโll post some pictures of them in another update.