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    JUANITA STERN WHEELER
    60 Posts ยท 12 Followers ยท 371 Photos ยท 300 Likes
    Began 2 months ago by
    Commodore
    United States
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    Latest Post 10 days ago by
    Commodore
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    Most recent posts shown first   (Show Oldest First) (Print Booklet)
    ๐Ÿ“ JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 25 Views ยท 2 Likes
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    THE POWER OF IMAGINATION

    Today, while going through the black and white reference photos with a fine-tooth comb, I came across one showing the rear steering tubes, cables, and cable clamps.

    Not fully knowing how this assembly was arranged in real life, I took my best guessโ€”and it turns out I came pretty close to the actual setup.

    First, the original black & white referenceโ€ฆ and then what I came up with.
    ๐Ÿ˜Ž

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    ๐Ÿ“ JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 26 Views ยท 5 Likes ยท 2 Comments
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    THE TILLER ACCESS DOOR AND MECHANISM.

    While building this section, I noticed that my kit didnโ€™t include part E1-15โ€”the smaller of the five rollers needed for the tiller rods.
    So I went ahead and soldered one myself, and it turned out quite acceptable.

    Then, while studying the reference photos and comparing them with the schematic provided in the kit, I spotted a discrepancy.
    The plans show the port-side rod passing along the side of the gearbox at the rear. However, in the actual photos, the rod clearly passes through the box.
    To correct this, I added material to the sides and top of the gearbox, reshaped it, and repainted it. That solved the issue and brought it closer to the real thing.

    I also shared this information with Mr. Zhou, one of the Juanita distributors.
    By the way, if youโ€™re considering buying this model on eBay from this vendor, you wonโ€™t be disappointedโ€”he really stands behind the product and responds to customer messages, as he did with me.

    Continuing with the build, For the rod positioning, I first applied a bit of paint to a piece of scrap wood and then transferred that paint onto both tiller rods. By gently bringing them into contact with the pilot house, I was able to mark the exact spot for proper alignment.

    To build the door, I used very thin styrene to fabricate the door.
    I hope my obsession with authenticity is something you can appreciate!
    ๐Ÿ˜Ž

    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡ฎ๐Ÿ‡น AlessandroSPQR ( Fleet Admiral)
    โœง 21 Views ยท 2 Likes
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    Hey Chugalone, besides being brilliant, you're a train and you go incredibly fast. You can build faster than I can read. Keep it up, I admire you.
    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡ฌ๐Ÿ‡ง PhilH ( Lieutenant Commander)
    โœง 18 Views ยท 3 Likes
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    I love your build quality and attentionto detail keep up the work
    Philuk๐Ÿ‘
    ๐Ÿ“ JUANITA STERN WHEELER
    11 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 28 Views ยท 3 Likes ยท 2 Comments
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    Hi guys,
    Take a look at these black and white photos I found online from 1966โ€”theyโ€™re absolutely amazing. Thereโ€™s a huge amount of detail in them, and the more you study them, the more little features start to stand out that I can incorporate into the build.
    Have a look and let me know what catches your eyeโ€”always good to get another set of eyes on these ๐Ÿ‘
    ๐Ÿ˜Ž

    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 28 Views ยท 1 Like
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    Thanks, Jumpugly.

    At the moment, Iโ€™m working on this small door behind the pilot house. I believe itโ€™s a hatch to access the tiller mechanism. Whatever it is, Iโ€™m almost finished recreating it.
    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    10 days ago by ๐Ÿ‡บ๐Ÿ‡ธ jumpugly ( Admiral)
    โœง 22 Views ยท 2 Likes
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    Whoa! Chug!!!!!!!
    These are amazing! Good digging! I dunno Chug, but you may have out-scaled the real thing! Great workmanship!
    ๐Ÿ‘๐Ÿ˜‚๐Ÿ˜‚๐Ÿ˜‚
    ๐Ÿ“ JUANITA STERN WHEELER
    16 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 38 Views ยท 4 Likes
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    BELT DRIVE AND COVER INSTALLATION

    Moving on to the belt drive system, hereโ€™s how I approached the installation step by step.

    Step 1 โ€“ Install the main belt
    Loosen the main wheel cog, pull it out slightly, and install the belt. Once in place, return the cog to its position and tighten the set screw.

    Step 2 โ€“ Install the motor belt
    Loosen the small motor cog and fit the belt. You may need to gently tap it into position using a small hammer to seat it properly.

    Step 3 โ€“ Adjust the tension system
    Install all the components responsible for keeping the belt tight and properly aligned. This will prevent the belt from slipping or jumping during operation.

    Step 4 โ€“ Install the magnets
    Insert the small rectangular magnets supplied with the kit.
    You may need to clean out any paint residue, as the magnets fit very tightly. In my case, I had to carefully tap them in using a piece of hardwood.

    Step 5 โ€“ Prepare the belt cover mounts
    To secure the cover, I broke off small sections from old X-Acto blades and used them as metal contact points.
    After marking where the magnets would meet, I applied a small drop of CA glue to fix them in place.

    Step 6 โ€“ Fit the belt cover
    Test fit the cover and lightly sand the edges where needed.
    After a bit of adjustment, the cover fit perfectlyโ€”like a glove.

    Final note
    Take your time aligning everything properlyโ€”once done, the whole system looks clean, tight, and very satisfying.

    ๐Ÿ˜Ž

    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 39 Views ยท 1 Like
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    PADDLE BOARDS INSTALLATION

    Step 1 โ€“ Locking the wheels in position
    First, you will need a piece of wood (a small block or strip) to lock all the wheels in one fixed position.
    This will:
    Keep all wheels aligned
    Prevent movement while installing the first boards.

    Step 2 โ€“ Setting the outer wheels
    Tighten the shaft collar bolts on the outer wheels only.
    Leave just a slight clearance from the sides
    Make sure nothing is rubbing.

    Step 3 โ€“ Installing the first paddle board
    Start by installing your first board:
    Apply glue only to the outer wheels
    Position the board carefully. (I used cloth pins because they apply just enough pressure for the glue to settle without distorting the parts).

    Good thing is the boards come with laser markings, which guide you exactly where each wheel should sit.
    Once the outer wheels are glued and secured:
    Glue the two inner wheels using the alignment markings.

    Final Step
    Once all boards are installed and everything is aligned, give the assembly a final check for smooth rotationโ€ฆ
    ๐Ÿ‘‰ and finally I brushed two coats of varnish.

    ๐Ÿ˜Ž

    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 38 Views ยท 2 Likes
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    Step 1 โ€“ MASKING THE WHEELS

    First and foremost is masking the four wheels.
    This is a very fastidious task, as you need to carefully cover all the white areas in order to paint the red sections cleanly.
    Take your time hereโ€”good masking will make a big difference in the final look.

    Step 2 โ€“ Adding the side rings (F4-1)
    Once the paint is complete and fully cured:
    Install two F4-1 rings, one on each side of the main wheel
    These are sandwiched onto the wheel to build up the correct thickness and detail

    Step 3 โ€“ Installing F4-2 and F4-3
    Next:
    Add one F4-2 and one F4-3
    Again, one set on each side of the wheel
    At this point, each wheel should be fully built up with all its corresponding parts.

    Step 4 โ€“ Preparing for shaft installation
    With all wheels assembled, itโ€™s time to mount them onto the shaft.
    For this step, I moved from my workbench to the kitchen counter to have a more comfortable and stable working areaโ€”this helps a lot with alignment and handling.

    Step 5 โ€“ Installing the washer and collars
    I started by gluing a small plastic washer with a cut-out.
    This washer acts as a seat for the shaft collars
    When tightening the collars, it helps keep the wheel centered and properly aligned
    For the rest of the wheel setup, I moved the model from my workbench to the kitchen counter, where I felt more comfortable and had better space to handle the task ahead.
    Take your time positioning this part, as it plays an important role in keeping everything running true.

    Final check
    Once everything is in place:
    Make sure both wheels are aligned
    Spin them by hand to check for smooth operation
    Confirm there is no wobble or binding
    This step really brings the model to lifeโ€”once the wheels are in, it finally starts looking like a proper sternwheeler.

    Next step is to add the add the PADDLE BOARDS.
    ๐Ÿ˜Ž

    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 38 Views ยท 1 Like
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    Hi Alessandro,
    I used a 3mm tube instead of the 2mm that came with the kit.
    To make the bending easier, I first annealed the tube by heating it until it turned a dull red and then letting it cool down naturally.

    The reason this works is because heating the brass changes its internal crystal structure.
    When brass is bent or worked, it becomes โ€œwork-hardened,โ€ meaning it gets stiffer and more prone to cracking.
    By heating it (annealing), the structure relaxes and resets, making the metal softer and much more ductile.

    After that, I inserted a 1mm rod inside the tubeโ€”just up to the point where the bend would end. This helps prevent the tube from collapsing or kinking during the bend.

    Then I carefully bent it by hand, taking it slow and applying gentle, even pressure. The result was a nice, clean bend with no deformation.

    hope this helps.
    ๐Ÿ˜Ž

    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 38 Views ยท 1 Like
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    WHEEL SHAFT PREPARATION

    This section I had to redo a few times due to one very important detail:
    both E2-10 shaft holders must be perfectly aligned, otherwise the shaft will bind when turning.

    1.The first step is to slightly widen the opening on the plastic face of the wheel hub.
    This part has two faces:
    One is plain plastic
    The other has a stainless steel washer embedded
    ๐Ÿ‘‰ The washer side must face outwards.

    2.Mark the location where the set screw will sit and grind a small notch (flat spot) on the shaft.
    This will:
    Prevent slipping
    Ensure proper grip from the set screw

    3. Slide the shaft into the E2-10 holders and test for free movement.
    โš ๏ธ This is the most critical step:
    The shaft must spin freely
    No binding or resistance
    If it binds, adjust alignment before going any further.

    4. At this stage, I simply positioned the E2-10 with the shaft in place and held everything using masking tape. After confirming smooth, free movement, I applied epoxy glue.
    Important:
    I did not use clampsโ€”only the tapeโ€”to avoid adding any pressure that could misalign the shaft during curing.

    Now that we know the E2-10โ€™s are glued in perfect harmony with the shaft, itโ€™s time to install the wheel.

    ๐Ÿ˜Ž

    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 36 Views ยท 1 Like ยท 1 Comment
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    Just wonderingโ€”has anyone else picked up this model since Chuck first introduced it to us?โ€
    ๐Ÿ˜Ž

    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡ฎ๐Ÿ‡น AlessandroSPQR ( Fleet Admiral)
    โœง 36 Views ยท 1 Like
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    Hi Chugalone, after heating the brass tubing, how did you bend it? What tool or tools did you use?
    ๐Ÿ“ JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡บ๐Ÿ‡ธ chugalone100 ( Commodore)
    โœง 36 Views ยท 2 Likes ยท 1 Comment
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    INSTALLATION OF THE STEERING CABLES MECHANISM

    This part took a bit of improvisation and patience, but hereโ€™s how I approached it:

    Step 1 โ€“ Making custom tube holders
    The kit didnโ€™t include the M2 screws for the tube supports, so I had to make my own.
    I used some brass rod from my stash and soldered a small washer on top of each piece.
    After painting them, they actually look better and provide a larger holding surface.

    Step 2 โ€“ Preparing the brass tubes
    Next came the tedious partโ€”bending two pieces of 300mm brass tube
    (2mm OD, 0.5mm wall thickness).
    To make this easier, I annealed the tubes:

    Heat the brass until it turns red
    Let it cool naturally
    This makes the material softer and easier to bend without kinking or cracking.

    Step 3 โ€“ Bending the tubes
    Once annealed, I carefully bent the tubes to shape.
    Very delicate work considering how small the tubing isโ€”take your time here.

    Step 4 โ€“ Painting and routing
    After bending, I painted the tubes and routed them through:
    The E2-10 horns
    The back splash
    The bottom of the motor shaft holder
    Not an easy task, but doable with patience. (pictures 6-7)

    Step 5 โ€“ Securing the tubes
    Once in place, I installed my custom hold-downs at the rear rudder assembly to secure everything.

    Step 6 โ€“ Creating the cable guide system (improved setup)
    Now comes the good part.
    Youโ€™ll need to bend two smaller tubes at a 90ยฐ angle so the cable can pass through and meet the servo cog tracking ends.

    The kit includes small nylon guides for this, but honestlyโ€ฆ that setup didnโ€™t work well for me.

    So I made my own:

    Instead of 2mm tubing, I used 3mm brass tubing
    Much easier to bend
    Allows the cable to pass more freely (here I use my own cable, just a bit thinner and runs very easy in all the bends.)

    I then used some scrap wood to build a small support block and glued the whole assembly to the superstructure wall, making sure it aligned perfectly with the steering servo horn.

    Step 7 โ€“ Reinforcing the rudder linkage bar
    The bar that connects both small rudders didnโ€™t look strong enough to me, so I scratch-built a new one using square brass tubing.
    Much stronger and gives a more solid feel to the whole system.

    Final thoughts
    This whole setup required some trial and error, but in the end it works smoothly and feels much more robust than the stock configuration.

    ๐Ÿ˜Ž

    ๐Ÿ’ฌ Re: JUANITA STERN WHEELER
    17 days ago by ๐Ÿ‡ฎ๐Ÿ‡น AlessandroSPQR ( Fleet Admiral)
    โœง 36 Views ยท 1 Like
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    Very high levels, Chugalone.
    Show 50 More Posts


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