Hi Black Shoe
Correct fuse selection is a topic that's been discussed several times in this forum, and I wanted to hear others' opinions (because, in addition to the theory, which is mandatory to know well, I value my own and others' experiences).
I'll answer you right away, but keep in mind the opinions of other modelers.
I should point out that I only placed the fuse between the ESC and the brushed motor, although, in my opinion, it's also appropriate to place a fuse between the battery and the ESC.
So, I'll start with this first: the fuse between the ESC and the motor.
You need to consider the factory specifications of the electric motor (and if you do some current measurements yourself under different conditions, that's even better).
For the brushed electric motor, the manufacturer specifies three currents:
No-load output current;
Output current at maximum efficiency;
Output current at lock;
You know that if you brake the rotating pinion, the electric current increases to its maximum value until it completely stops.
I personally choose a fuse size between the "Output current at maximum efficiency" value and the "Output current at lock" value, but much closer to the former. I used to opt for one and a half times the "Output current at maximum efficiency" value, but now I've gone for double, but I'm not so sure (because I like to be conservative).
For example, for a motor with a 12-amp "Output current at maximum efficiency," I choose 25 amps, but some might prefer a lower value, while others might prefer a higher value, as long as it's much lower than the "Output current at lock."
I'm very curious to know the selection criteria and values โโused by other modelers.
The fuse must not blow when the inrush current exceeds its rating, so instantaneous fuses should be avoided. Before taking it out on a lake, I always do extensive testing in the bathtub, which I recommend to everyone.
Regarding the fuse between the battery and the ESC, I base my calculations on this criterion (based on reasoning supplemented by the opinions of several experienced modelers).
The fuse size should be a few amps (some say at least 5 amps) below the maximum threshold.
By maximum threshold, I mean the maximum current that can flow continuously, not the maximum peak current.
I only consider forward gear, but if you want to be more conservative, consider the values โโfor reverse gear, which are typically lower.
Some modelers, adopting a less conservative approach, prefer to slightly exceed the maximum current that can flow permanently to avoid premature failure. In practice, slightly above rather than slightly below this threshold.
The important thing is not to consider the maximum peak current as a parameter.
There's also the issue of wiring.
The wiring should be suitable for the currents declared by the manufacturer. The fuse could also protect the wiring. Another weak point is the connections between connectors, but I don't want to delve too deeply into that for now.
Capacitors between the terminals of the electric motor are also useful for other reasons, but that's another discussion and for different reasons.
This article on permanent magnet brushed electric motors may also be useful to you.
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