HMS Thetis
HI Edward
Fibreglass castings really need an internal frame fitting, preferably whilst still in the mould. Your hulls have moved over time but should still fit if gently compressed into shape. Gentle heat will soften the fibreglass and aid the alignment but it will not hold its shape.
Did your original plans include such frames or had you hoped the hulls would be self supporting once assembled. There must have been some form of fixing to hold the pieces together.
You mention a pressure hull so I am assuming this is a separate watertight container that fits inside your castings. is it possible to provide support from the pressure hull to you outer castings?
I do work in fibreglass but am no expert on submarines so please accept my apologies for my lack of knowledge.
There must be a few submariners about who have faced similar problems, hopefully someone with such experience will answer your cry for help.
Good luck
Dave 😀
Live long and prosper
Dave