Forceful Directors Class Paddle tug

Started by Kevin55

43 updates 299 likes 39 comments
Kevin55 #21 of 44 103

Main Deck Planking

Started the main deck planking… work so far.
3mm x 2mm thick Lime wood planking with 0.5mm thick Black ABS caulking.
Updated to show work progress..
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Kevin55 #22 of 44 103

Decking well on the way

Decking given initial sanding and cut out for access to drives created.
Gearboxes refitted to check all is well.
Next stage coaming to be added around access aperture. Coaming added just needs a light sand
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Kevin55 #23 of 44 100

Making some Bollards

Decided to take a break from woodworking and make some deck fittings
First up are the bollard turned parts
16 off required to make 8 double as sketch
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Kevin55 #24 of 44 97

Bollard machined parts and assembly

Update..

Each bollard is made from two turned components with a hollow bore as per last blog entry, they locate into a machined base plate. The base plate also carries the gusset between the posts, so I’ve cut a 1.5 mm slot between the two bollard holes and made a matching brass strip (3.5 mm × 17 mm) that locks into the bottoms of the bollards. This gives the correct look of the gusset plate on the real tug.

The bollards have a small shoulder turned on the base to seat into the plate, and I’ll be flaring the thin wall on the underside to secure them mechanically. The bore is 5 mm, and I’ll be using a ball bearing under a hand press to form the flare.

They’re only small fittings, but they’re satisfying parts to make and they really start to bring the foredeck to life. More to come once I’ve finished the bases and test‑fitted everything to the deck.
Liked by GaryLC and EdW and
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Kevin55 #25 of 44 92

Bollards small size

Last of the bollard making these are the smaller ones. Made in a similar way but the gusset between the bollards is milled into the base plate.
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Kevin55 #26 of 44 87

Fire monitor tower components

Started work on the fire monitor tower components, more to add soon including the rotary valve to add the rotation to the fire monitor unit.
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Kevin55 #27 of 44 85

Fire Monitor & Tower dry assembly

Majority of the components are made and just some tiny hand wheels to make…
Dry assembly of tower will solder fire monitor parts together when happy..
Video added showing operation
Liked by GaryLC and EdW and
4 comments
  1. Kevin55Silver
    Warrant Officer
    @GaryLC
    Hi Gary, Thanks for your comments it’s nice that people appreciate my work.
    I am trying to make everything except the hull which is fibreglass. All parts are from stock materials but items like LEDs and electrical stuff are brought in which is expected.
    It’s taking time to make all the parts as some are tiny and require careful planning.
    Liked by stevedownunder and GaryLC

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Kevin55 #29 of 44 79

Monitor platform hand rail, ladder & Bell

Ladder first up but will machine all the parts first
Assembly of ladder with jig
First stage of the stanchions bushes soldered on for drilling 0.8mm when jig / receiver is finished.
Changed the checker plate is the original was out of scale, new photo added
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Kevin55 #30 of 44 69

Stanchions are underway

Decided this item deserves a jig or two as lots more required for the rest of the build.
Latest drill jig for 0.8mm hand rail holes through stanchions.
Decided I may change the design of these stanchions
Liked by Ronald and EdW and
2 comments
  1. Kevin55Silver
    Warrant Officer
    @stevedownunder
    The soldering jig is aluminium yes it worked great. I used solder paste when assembling the parts into the jig and then heated up until solder flowed. Going to make steel drill jig for the hand rail holes next. When I have finished painting the garage floor..
    Liked by stevedownunder and Ronald

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