Restoration of a classic

By Chum444 11 entries 5 Jul 2026 — 30 Sep 2026
102Likes
28Comments
Chapter 01 / 11

11 chapters · Page 1 of 2

Chum444 Opening post 139

Restoration of a classic

I came across this “mutt”. A 1/24 scale 50 ft Chris Craft Catalina. The original kit was produced by Sterling sometime between 1950 & 1980 when Sterling models were popular & Sterling was still in business. I really enjoy this type of building challenge; replace broken parts, repair less than stellar work, figure out how to get to areas in need of repair, & making it sail at some reasonable level.
Some photos showing “as found”.
Liked by Commodore-H and GARTH and
Chum444 #2 of 11 114

Sand, fill, repeat.

After sanding off the filler used by someone else. Many dings, gouges, and scarred areas remain in the balsa .
More filling and sanding to follow.
The first order of business was to give both the inside & outside two coats of flowable epoxy giving particular emphasis to the keel, turn of the bilge, & stern. Filled the hull with water to a bit above the waterline & didn’t see any leaks. Couldn’t put it my test tank since a recent medical procedure restricts use of my left arm. Ballasting trial in that tank coming soon.
I am beginning to think that I’m the second person that began restoration on this model. From the filling job that was done.(in a rather haphazard way) indicates that someone else started the restoration and gave up on it. Apparently many glued in place components such as the windshield, mast, etc were broken off from the underlying balsa.
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Chum444 #3 of 11 103

Forward cabin roof & foredeck repairs

I have a newly found respect for the builders of these early balsa models. The softness of the balsa required a delicate touch to create a worthy model.Soft balsa & hard, brittle mahogany. What a contrast in materials.

Well, photos & rather extensive narratives lost when I edited the title.
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Chum444 #4 of 11 101

The lost photos.

After three iterations of Prime, fill, and sand the fore cabin’s roof looks respectable, but certainly not perfect.
Portions of the cabin side where there were connections to bulkhead, etc. were filled with the same mystery filler. Sanded down and then primed with an undercoat of tan and red paint. Port window pillar for forward windscreen also missing.
A couple of foredeck planks broken.
Opened up the deck and found no support for the deck planking forward from the last bulkhead to the stem. Cobbled together some structural support for the deck planking.
Repairs completed and close the deck. Didn’t open up the starboard side to brace the planking. Didn’t want to poke the bear.
Lost while editing previous post title
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Now for a bit of hull work

Surprisingly the hull sides are in pretty good shape when compared to the forward cabin. Another person obviously began to redo the hull sides.
A coat of epoxy had been previously applied & was done rather well. I am puzzled though why there were random spots with no coating. Repaired those spots with epoxy, did some filling, primed, sanded, & decided to let well enough alone.
A coat of white & it doesn’t look bad at all.
I decided to give the hull a bit of attention so it doesn’t look quite so bad just sitting there.
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Steady as she goes.

3 pc wjdscreens always present a challenge with the deck cambered, angle of the three sections, & slant.
Corrected filling of various connections, undercoated with reddish tan acrylic & applied thin coat of new stain over the mahogany.
Applied anti fouling to the bottom.
Installed shaft log with oiling tube and a rushed motor from parts bin. Test run proved to be without binding or vibration. Support will be added to fwd end of motor.
Into the ballast tank. No leaks after 3 hrs residency.positioned ballast & tack glued in place.
Things are coming along. First hull wetting is always good to have behind you. Almost no ballast was required to get to where I determined the water line to be. That would have made the boat like a cork ON the water rather than enough weight to get the hull IN the water. I will have to raise the water line a click. Motor, battery, & ballast weigh around 3.5 lbs. I hope it sails okay with so little weight. We shall see.
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All work on deck!

1/32” ply cover. Starting the bull nose for the stem of the bow.
Beginning fabrication of the three piece fore cabin windscreen.
I covered the weak & damaged balsa foredeck with 1/32” plywood. That won’t add appreciable top side weight but will be more durable than the original balsa.
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Progress

Forward cabin windscreen roughed in.
Fore deck trim loose fit.
Port holes closed & trim added.
Rudder in place & operative.
Servo installed.
Some new photos. Hope to get the bottom wet soon.
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Showing some progress

Fore deck trimmed out.
Window glazing underway.
Flying bridge furniture started.
Stern cockpit sole roughed in.
Progress has been tedious. The cabin was not particularly well done with many parts not well fitted. I haven’t been able to hide all errors & the wood is somewhat dried out. Not at all a criticism of the original builder(s) who were more than likely rather inexperienced. I applaud the fact they made their best effort. I can see how they probably became discouraged. Many, many places where things needed to fit together precisely.
That said, I think it looking decent & will turn out okay.
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Chum444 #10 of 11 31

Beginning to look the part

Fly bridge windscreen under construction.
Some details help.
Starting to look a bit better. Hope to splash it next week.
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